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PlantTriage—Performance Supervision and Process Control Optimization

Presented at locations around the world by ExperTune's Training Partners.
Schedule of Courses
#PT-310-3, Duration: 3 days

Overall Objectives:

This course will allow you to effectively use and configure ExperTune's PlantTriage software, and all the included tools.

Content:

Day 1: Performance

Introduction

  • Performance for management, engineering, operation, etc.
  • Most common performance index
  • Performance metrics
  • Performance for maintenance, operation, equipment, etc.
Performance index for the maintenance and operating of equipment
  • Variability, variance, standard deviation
  • IAE, average error
  • Harris Index, minimum variance control
  • Valve travel, valve reversal, valve at limit
  • Time in normal mode, number of mode changes
  • Process model parameters
Oscillation detection
  • Tools, principles
  • Valve problems
  • Load changes and interaction
  • Tuning problems
Statistical Process Control tools
  • 6-sigma
  • Steady-state vs. dynamic optimization
Day 2: PlantTriage: Introduction

Introduction
  • PlantTriage architecture and components
  • Assessments calculation
  • PlantTriage tools
  • Using PlantTriage to improve process performances
Using the "Browser Interface"
  • Adding users
  • Logging on
  • PlantTriage home page
  • Biggest payback loops
  • Customizing My Loop List
  • Examples
Assessments
  • Definition and explanation
Global Template
  • Key Assessments
  • Accessing the templates (Template Manager)
  • The Global template
Engineering interface
  • Administrative tools
  • Loop properties
  • Unit operations manager
  • Recent and long term data trend
  • Performance trend
Setting baselines & thresholds
  • Selecting assessments (Template Manager)
  • Setting baselines & thresholds in PlantTriage
Day 3: Introduction to loop tuning using PID Tuner

Introduction to PID Tuner
  • Starting independent of PlantTriage
  • Starting from PlantTriage
  • Data logging
  • Tuning choices
  • Available tools
  • Exercises
Optimizing
  • Flow loops
  • Temperature loops
  • Pressure loops
  • Exercises
Process problems
  • Hysteresis
  • Stiction
  • Non linearities
  • Exercises
Integrating processes
  • Level loops
  • Exercises

Software used:
ExperTune PID Tuner (latest revision)

PlantTriage (latest revision)

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Schedule of Courses

   
 
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